Polycarbonate (PC) : Features and applications
Preamble
Characteristics of Polycarbonate
- High optical clarity (90% light transmission)
- Exceptional impact resistance
- Lightweight material
- Wide temperature resistance (-40°C to 120°C)
- Good electrical insulation
- Inherent flame retardancy options
- UV-stable formulations available
- Susceptible to scratching
- Vulnerable to strong alkalis and solvents
- Higher cost compared to common plastics
- Requires high processing temperatures
- Potential stress cracking under load
- Environmental concerns in recycling
- Limited weatherability without coatings
Applications of Polycarbonate
-
Optical Lenses and Eyewear:
-
Polycarbonate is widely used in the production of eyeglass lenses, safety goggles, and sunglasses due to its high impact resistance and optical clarity. It is also used in optical lenses for cameras, smartphones, and other optical devices.
-
-
Automotive Parts:
-
Polycarbonate is used in the automotive industry for parts such as headlamp lenses, interior trim, and components that require high strength and durability while maintaining transparency or light weight.
-
-
Electronics and Electrical Components:
-
Polycarbonate is commonly used in housings for electrical appliances, computers, mobile phones, and consumer electronics. Its insulating properties and ability to withstand high temperatures make it ideal for use in these products.
-
-
Construction and Building Materials:
-
Polycarbonate is used in roofing materials, skylights, and windows in both residential and commercial construction due to its excellent light transmission properties, high impact resistance, and ability to provide thermal insulation.
-
-
Packaging:
-
Due to its transparency, polycarbonate is used in food and beverage packaging, particularly for containers that require durability and resistance to impact, such as water bottles and food storage containers.
-
-
Medical Devices and Healthcare Products:
-
Polycarbonate is used in medical devices like surgical instruments, IV components, and diagnostic equipment because it can be easily sterilized, is biocompatible, and offers high strength-to-weight ratio.
-
-
Aerospace and Defense:
-
In aerospace and defense applications, polycarbonate is utilized for making transparent cockpit canopies, visors, and protective covers due to its exceptional strength and optical clarity.
-
-
3D Printing:
-
Polycarbonate is also used in 3D printing for creating durable prototypes and functional parts that require both strength and flexibility.
-
Recommended Polycarbonate Grades
Covestro is a technology company under the former Bayer Group that focuses on new materials and has many years of experience in the research and development and application of polycarbonate materials. Makrolon is a family of high-performance polycarbonate materials. This series of products are widely used in demanding environments such as automotive, medical, and construction.
Makrolon 2805 injection molded polycarbonate pellets are Covestro's main product and feature high transparency, ease of processing, and a wide range of applications.
Wonderlite PC-110 is a general-purpose polycarbonate material produced by Taiwan Chi Mei Industrial. The material adopts injection molding processing and has the characteristics of high transparency, easy coloring, and easy processing. It has applications in automotive lampshades, automotive parts, safety helmets, home appliance casings, etc.
What is polycarbonate? You need to know everything
What is POE material?



